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YAMAHA Industrial Robot: Leader of Light and Heavy Load Cartesian Coordinate Robots in the Chinese Market

发布时间:2015/08/12

       Compared to articulated robots, Cartesian robots not only have a simple structure, but also have low cost. They can be flexibly assembled into single axis to multi axis robotic arms, or serve as linear positioning systems in professional automation machinery. Currently, they have been widely used in industries such as electronics, machinery, automotive, rubber, chemical, food, energy, etc., and have played an important application value in industrial automation production. According to the size of the load, Cartesian coordinate robots can be divided into two categories: heavy load robots are represented by European and American brands, with a load capacity of more than 50kg, a large travel distance, and fast operating speed. They have advantages in moving loads in industries such as machinery and automotive manufacturing; The light load category is represented by Japanese and Taiwanese brands, with loads mostly within 20kg during use. It has high repeatability and positioning accuracy, making it very suitable for the electronic manufacturing industry with high precision requirements. On the basis of representing various brands of industrial robots and downstream application enterprises, Weiya Automation has selected the top five brands of light load and heavy load Cartesian coordinate robots in the domestic market from the aspects of product technical strength and market service. Ranking of Light Load Brands Ranking of Heavy Load Brands 1YAMAHA1Thomson 2HIWIN2Roostar 3Alphar3BAHR 4TOYO4Berger Lahr 5W-ROBOT5SI? SUN 1、 Top 5 Light Load Brands NO.1 YAMAHA Yamaha Corporation of Japan first developed an assembly robot based on Cartesian coordinate positioning in the early 1980s, and has accumulated a history of 30 years in the field of linear robots. Currently, the Cartesian coordinate robot series products include stepper motor guides, linear modules, linear motors, and orthogonal robot standard machines. The Yamaha Cartesian Robot product series is very rich, and customers can choose different travel and load combinations according to their needs. The X-axis travel can reach up to 3 meters, and the Y-axis travel is mostly within 700mm, with a maximum load of 30kg-50kg. The repeated positioning accuracy is mostly 0.01mm, and the maximum speed is often 1.2m/s, which can be combined with multiple axes. Yamaha began setting up agents in China in 2005. Currently, Yamaha's Cartesian Robot products are mainly represented by two types of agents in China: professional automation companies and trading companies. However, the total number of branches or offices of each agent is up to 100, covering major cities in China. With its excellent performance such as lightweight, high precision, and high stability, Yamaha Cartesian coordinate products occupy a large share of the domestic electronic manufacturing industry market. NO.2 HIWIN Silver Established in 1989, Taiwan Shangyin is a globally renowned manufacturer of transmission control products. With its continuous research on ball screws and linear guides, it has won multiple honors in Taiwan and has laid a technological advantage for Shangyin's production of single axis Cartesian robots - linear modules. The Shangyin single axis robot consists of six series, including KK, SK, KA, KS, KU, and KE, with maximum operating speeds mostly of 0.5m/s and 1.0m/s, maximum load capacity mostly within 40kg, and repeated positioning accuracy mostly of 0.02mm. In mainland China, Shangyin mainly sells products including linear modules through industrial transmission product distributors across the country, with over 100 distributors. Among them, the KK module is very suitable for the electronic manufacturing industry due to its special advantages such as small size, light weight, high accuracy, and strong strength, and has a high cost performance ratio, which has a high reputation in the industry. In addition, more customers directly purchase silver guide rails, screw rods and other components to assemble Cartesian coordinate robots themselves. NO.3 Alpha When Alpa, South Korea was founded in 1996, it specialized in standard Cartesian robots and continuously conducted in-depth research over the following 10 years. It achieved significant breakthroughs in high intensity and speed and entered the Japanese market in 2008. At present, there are many models of Alpa Cartesian coordinate robots, with a maximum speed of 2m/s, a maximum x-axis travel of 2.5m, and a repeat accuracy of 0.02mm. In addition, the maximum load capacity of Alpa Cartesian robots is mostly 50kg-200kg. In addition to occupying a large market share in the electronic manufacturing industry, their products can also be widely used in industries such as white goods and mechanical manufacturing. Alpa established a subsidiary in Shenzhen, China in 2009 and a Suzhou branch in 2011. Currently, Alpa has 20 agents in Guangzhou, Shenzhen, Dongguan, Shanghai, Suzhou, Tianjin, Beijing, and other places, serving the three major economic regions of the Pearl River Delta, Yangtze River Delta, and Bohai Rim. NO.4 TOYO Dongyouda Although Taiwan Dongyouda was established in 2006, its core technical personnel have decades of experience in the research and development, design, and production of industrial robotic arms. The precision of the single axis mechanical arm with screw drive produced by Dongyouda is 0.01mm, with a vertical load mostly within 50Kg and an effective travel mostly within 1m; The precision of single axis robotic arms with stepper belt transmission is 0.04mm, and the horizontal load is within 50Kg. The effective stroke ranges from less than 1m to more than 4m. Dongyouda Cartesian Robot is widely used in industries such as PC, PCB, PDP, and optoelectronics. Dongyouda entered the mainland market shortly after its establishment, establishing a subsidiary in Shenzhen in 2007 and a Wuxi branch in 2011. At present, Dongyouda has a total of 20 branches and cooperative distributors in mainland China, all located in the Pearl River Delta and Yangtze River Delta Economic Belt. Its products have become the preferred choice for many integrators due to their relatively cheap prices. NO.5 W-ROBOT Weiluobo Shenzhen Weiluobo has been independently researching products related to Cartesian robots since 2007. Its single axis and multi axis Cartesian robotic arms include different combinations of dust-free environment, general environment, ball screw, and synchronous belt drive types, mainly targeting the mid to low end market. The precision of repeated positioning is mostly 0.02mm, the rated load is basically within 100kg, the travel range covers 0.05m-2.5m, and the maximum speed ranges from 0.5m/s to 2m/s, which can meet most applications in the electronics industry, food industry, and other industries. Its products are interchangeable with similar products from Japan and Taiwan in terms of installation, and its price is much lower than similar products from Japan and Taiwan, with a high cost performance advantage. In the past two years, it has gained more and more customer recognition. Currently, it has more than 200 cooperative distributors in South China, Southwest China, East China, and North China. 2、 Top 5 Heavy Duty Brands NO.1 Thomson Thomson from the United States has over 70 years of research, production, and application experience in linear motion systems, and is very familiar with many factors that affect linear motion systems. His research and products cover screw, linear bearings, precision balls, brakes, etc., making its components and technology almost able to meet the needs of various linear modules. The linear module driven by a screw with a load of less than 15kg can achieve an accuracy of 0.005mm, making it very suitable for laboratory and medical purposes. The load of linear modules for general purposes such as load transfer and machine tool loading and unloading is mostly 50kg-400kg, and the driving stroke of the screw is mostly 1m-6m, with a repeated positioning accuracy of 0.05mm. The maximum stroke of the synchronous belt drive can reach 12m, with a repeated accuracy of 0.2mm. For high stiffness linear modules used in machine tool assembly lines, automotive assembly, and other applications, the load can reach more than 3 tons, and the accuracy can still be maintained at 0.005mm. Thomson's parent company Danaher Industrial Technology Group established a branch in Tianjin in 2004, and subsequently established manufacturing bases and application centers in China. Currently, service points or cooperative distributors have been established in Beijing, Guangzhou, Shanghai, Shenzhen, Tianjin, Wuhan, Chengdu and other places. NO.2 Robostar Founded in 1999, South Korea's Roppoda Robotics Co., Ltd. has rapidly expanded in scale through multiple rounds of financing. Currently, it is one of the leading enterprises in South Korea's industrial robotics industry. With its own integrated services, its Cartesian coordinate robot products have entered major large enterprises in the automotive, mobile phone, FPD and other industries in South Korea. The repeated positioning accuracy of its Cartesian coordinate robot is mostly 0.02mm and 0.005mm. Among them, the single axis mainly includes four series: RC, RJ, RS, and RK, with a load of 100-150kg and a running speed of 1.6m/s. The maximum composite speed of orthogonal combination robots includes two categories: 0.7m/s and 1.4m/s, and the maximum load is mostly 40kg and 25kg. Luopu Shuda established a branch in Shanghai in 2003, and subsequently set up offices in Beijing, Suzhou, Shenzhen, and Hefei. However, in reality, there are many integrated enterprise agents on the market selling their Cartesian and cylindrical coordinate robot products. At present, the Robotics Robotics with Roppoda Cartesian coordinates are widely used in industries such as metallurgy, machinery, and electronics. NO.3 BAHR Bahr, a German company, is a professional R&D and manufacturing enterprise for Cartesian robots in the world. For more than 20 years, it has been focusing on the research and development of linear positioning systems and products. Its production of linear motion units/guides, stepper motors, AC servo motors, linear motors and other products meets the German industrial standard DIN17615 and is exported to more than 20 countries. BAHR is mainly responsible for the sales of its linear sports products in China through agents and distributors. Currently, its distributors cover a wide range of cities such as Shenyang, Tianjin, Beijing, Shanghai, and Guangzhou. Its Cartesian coordinate robot is mainly used in industries such as machinery, automobiles, metallurgy, etc. Its guide rails are connected to form a stroke of several tens of meters. When multiple linear motion units are connected horizontally, the maximum load can reach several tons, and the maximum operating speed can reach 8m/s. At the same time, the repeatability accuracy can be maintained at 0.1mm. NO.4 Berger Lahr Baigra is a globally renowned expert in linear positioning systems. Over the past 20 years, tens of thousands of various specifications of linear motion units produced by Baigra have been distributed on production lines in packaging machinery, printing machinery, automotive industry and other industries around the world. All components of its Cartesian coordinate robot are produced by Bagua Company, with a load ranging from several thousand grams to 200kg. The repeated positioning accuracy is mostly 0.05mm, and some linear motion units have a maximum stroke of over 5m and a maximum speed of 8m/s. In the early days, Baigra mainly sold its Cartesian robot products in China through agency companies. In 2007, it established a joint venture in Shenyang to be responsible for the assembly and promotion of its Cartesian robot products. At present, in addition to professional automation integration enterprises, Baigra's cooperative agents in China also have numerous automation component trading enterprises, widely distributed in North China and East China. NO.5 SI? SUN Xinsong All Xinsong Cartesian robots are large truss manipulators, mainly used in the mechanical manufacturing industry. The rated load of the typical truss manipulator of Xinsong ranges from 20kg to 100kg, mainly used for gripping, shifting, loading and unloading of general workpieces, and the maximum synthesis speed can reach 1.5m/s, with a repeated positioning accuracy of 0.1mm. The maximum load capacity of the Xinsong double guide rail truss manipulator can reach 2.5 tons, and the travel can be expanded according to actual needs. The synthesis speed can reach up to 1.5m/s, and the repeated positioning accuracy can still be maintained at 0.1mm, making it very suitable for use in large equipment and heavy-duty situations, such as machine tool assembly production lines.